Carbonation and Filling System

Pilot-Scale All-in-One Carbonator-Filler

A compact carbonation and filling system for beverage trials and small-batch package validation.

CO2 capability

Up to 11 g/L carbon dioxide with adjustable filling pressure and 0.35-2.0 L bottle compatibility.

Pilot scale carbonated beverage filling machine with carbonator vessel and pressure filling station
Pilot carbonator-filler for sparkling beverage trials, pressure control, and small-batch filling.

Equipment Role

Built for process decisions, not display-room demonstrations

The pilot-scale all-in-one carbonator-filler helps beverage teams test carbonation level, filling pressure, cooling temperature, formula stability, and package behavior without committing to a production filling line.

Compact beverage trials

Compact beverage trials

Integrated carbonation and filling keeps pilot campaigns fast and contained.

Pressure control

Pressure control

Adjustable filling pressure from 0-3.5 bar supports sparkling beverage development.

Flexible mixing route

Flexible mixing route

Pre-mix and post-mix operating modes help compare formula and carbonation strategies.

Configuration Notes

Specify the module around the trial evidence you need

Strong equipment selection starts with product behavior, utility limits, cleaning expectations, and the measurements required for scale-up.

Note 01

Control temperature tightly

Cold product improves CO2 absorption and filling consistency.

Note 02

Define package constraints

Bottle shape, cap type, fill level, and pressure rating should be checked early.

Note 03

Track carbonation loss

Measure CO2 before and after filling to understand foam, pressure, and retention behavior.

Technical Snapshot

Key specifications to confirm before quotation

Values below are typical catalog-derived ranges and should be verified against the final process scope, product risk, and utility environment.

ParameterTypical specification
Minimum batchApproximately 5 L
Bottle compatibility0.35-2.0 L bottles
Filling pressure0-3.5 bar adjustable
Maximum carbonationUp to 11 g/L CO2
Carbonation temperature2-20 C
CoolingTwo-stage cooling
Mixing modesPre-mix and post-mix options
Power reference220 V, 1.5 kW, 50 Hz
DimensionsApproximately 1100 x 870 x 1667 mm with footprint under 1 square meter

Applications

Where this equipment usually creates useful pilot data

Use these application routes as starting points, then refine the configuration around viscosity, particles, heat sensitivity, oxygen exposure, and cleaning difficulty.

Sparkling water

Pilot-Scale All-in-One Carbonator-Filler can be configured to support sparkling water trials with controlled process conditions and sample collection.

Carbonated juice drinks

Pilot-Scale All-in-One Carbonator-Filler can be configured to support carbonated juice drinks trials with controlled process conditions and sample collection.

Coffee and tea beverages

Pilot-Scale All-in-One Carbonator-Filler can be configured to support coffee and tea beverages trials with controlled process conditions and sample collection.

Functional beverages

Pilot-Scale All-in-One Carbonator-Filler can be configured to support functional beverages trials with controlled process conditions and sample collection.

Pre-mix trials

Pilot-Scale All-in-One Carbonator-Filler can be configured to support pre-mix trials trials with controlled process conditions and sample collection.

Package pressure testing

Pilot-Scale All-in-One Carbonator-Filler can be configured to support package pressure testing trials with controlled process conditions and sample collection.

RFQ

Discuss a Pilot-Scale All-in-One Carbonator-Filler configuration

Prepare product type, batch size, target throughput, temperature or pressure range, cleaning requirements, utilities, and the data you need from the trial.

Next step

Send an RFQ brief

A concise RFQ brief helps turn this equipment page into a usable configuration discussion.

RFQ